Copper / Nickel Tungsten Carbide Welding Composite Rod for Drilling, Mining and Cutting
- Description
Tungsten carbide brazing rods usage:
it is mainly used for surfacing welding the oil, mining, coal mining, geology, construction and other industries
in some serious wear and tear or artifacts of both cutting.Such as: milling shoes, grinding, centralizer, reamer,
drill pipe joints, hydraulic cutter, scraper, plough planer knives, core bit, piling drill, twist drill, etc.
Tungsten carbide brazing rods size and grade:
there are eight grades according the size of tungsten carbide scrap.
grade |
size (mm) |
scrap size (mm) |
color |
YD-9.5 | 9.5 | 9.5~6.5 | dark green |
YD-8 | 8.0 | 8.0~6.5 | dark blue |
YD-6.5 | 6.5 | 6.5~5.0 | red |
YD-5 | 5.0 | 5.0~3.0 | yellow |
YD-3 | 3.0 | 3.0~2.0 | pink |
YD-10mesh | 10mesh | 10~18mesh | light green |
YD-18mesh | 18mesh | 18~30mesh | light green |
YD-30mesh | 30mesh | 30~50mesh | light yellow |
Overlaying process of tungsten carbide brazing rods,
The oxyacetylene butt, the operating process is as follows:
(1) clean up the workpiece, make the welding workpieces surface with metallic luster.
(2) the flat position of welding, therefore can use the appropriate clamping fixture for control of surfacing layer
thickness, thick piece of available.
(3) with a neutral flame preheating, flame core not contact surface, the distance to 25 mm is advisable.
(4) carbide surfacing welding layer.With YD type electrode surfacing, the use of neutral flame (can be slightly
carbonizing flame) tip is steady on the workpiece surface movement, the flame of the alloy electrode heating
(be careful not to make flame cone tip contact alloy particles), tire body in the electrode alloy melt, carbide particles
are also falling.Before the tire body of molten metal solidification, the particles arrange, can use left hand of the
alloy electrode fingers, or another person holding a base electrode or pull rod on graphite rod in a quick stir particles,
making them evenly aligned neatly.Surfacing layer thickness control according to the requirements of design.
(5) after the workpiece welding, where no ventilation, slow cooling, cannot quench, conditional usable asbestos blanket cover.
(6) the workpiece after cooling to room temperature, if necessary, grinding surface surfacing to required size and shape.
(7) clean up the workpiece, remove all splash, slag, etc.
1, Soon after the order is confirmed, carbide forging die products will start to prepare the RTP powder as per customer’s requirement with our wet-grinding machine
2, Before mass production, we need to do a trial pressing and sintering using every mould, and we check the appearances and the sizes of carbide forging die samples with micrometer, projectors etc. to ensure that the requirements of the drawings can be met before batch production
3, Bulk production ,press the raw materials to shape blanks,and all carbide forging die blanks must be passed by semi finished inspection,
4, Then sinter blanks to finish (HIP) and finished products inspection, we have 10 sets of vacuum sintering furnace and 2 sets of HIP in the factory ensure the best quality and production capacity.
5, 1). cleaning/tumbling is to make the carbide forging die look more beautiful.
2).The carbide forging die can be ground according to customers’ order to a tolerance of +/-0.05